The Neck, Day 2

 

Friday, July 13th (!!!), 2012:

Just a couple of photos so far today. I spent a couple of hours devoted to routing the slot for the 1/8" by 3/8" carbon fiber rod I would be installing in the neck. It didn't actually take a couple of hours to rout the slot --- I spent a lot of time just figuring out (again) how to use the Dremel plunge router base with the fence that I had used on the last harp ukulele. Then it took me a while to adjust the fence to just the right distance from the bit, so the slot would end up exactly where I wanted it. I routed the slot in several passes. It came out exactly in the center of the neck, so I'm happy.

 

 

After that was done, I epoxied the rod into the slot. The rod sat a tiny bit below the surface, and I made sure to fill the space with enough epoxy that it made a little mound above the surface; that way, I can scrape the epoxy flush with the neck surface, once the epoxy has cured and hardened.

 

INDEX:

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  1. Working on the Top and Back
  2. Finishing the Rosette, Harpbox Peghead Veneer
  3. Bracing
  4. Carving the Braces
  5. Bending the Sides
  6. Neck and Tail Blocks
  7. Pegheads & Top Kerfing
  8. Profiling the Sides for the Back
  9. Soundport and Side Reinforcements
  10. Gluing on the Top
  11. Gluing on the Back
  12. Trimming Overhang & Harpbox Peghead
  13. Routing for Binding
  14. End Wedge & Binding
  15. Scraping the Binding, Binding the Harpbox Peghead
  16. The Box is Done --- On to the Neck!!!
  17. Working on the Neck & Fingerboard
  18. The Neck is Finished!!! Now to the Bridge!!!
  19. Peghead Inlay, Final Sanding & Pore-Filling
  20. Shellac Seal Coats and Finishing!!!
  21. Finishing the Finish!!!
  22. The Final Steps
  23. It is Finished!!!

Later that evening . . . .

After I had epoxied the carbon fiber rod into the neck, there really wasn't anything more I could do on the neck, so I took a break and watched John Mayes's DVD on neck-making. As I was watching, I saw once again his jig on the belt sander for thicknessing and shaping the volute on his guitar headstocks. Ever since I first saw this jig, I've wanted to make one, but just never had gotten around to it.

Until now, that is. I decided, on the spur of the moment, to use this off time to build one. I had some scrap plywood, some threaded rod, some old clamping knobs, and, of course, lots of bolts and washers and screws. The only thing I did not have was a piano hinge --- so off I went to my local OSH to get one.

As I walked back to my shed, I thought, "Oh, that lighted shed looks kind of neat at night," so I took a quick photo of it:

 

 

Anyway, a couple of hours later, here's what I ended up with. I happened to have some t-nuts for the threaded rod, so I decided to put those in the table, so all I'd have to do to lower or raise the jig's table would be to turn the threaded rod via a handle underneath.

 
       

Here's what it looks like underneath:

 

It works really well. Here, for example, is how the sander will shape the volute:

 
       

Here's the result (on a piece of scrap wood):

 

I'm pretty happy with how it turned out! I always am tickled when something I try for the first time ends up working the way it should! This little jig will be put to use quite a bit, I'm sure. I can foresee using it for shaping bridges, for example...

Well, that's it for today. Even though I didn't get a lot done on the neck, it still turned out to be a productive day!

 
       

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